Hebei Hicera Bearing Co.,Ltd.
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How much do you know about ceramic bearings? What are the working conditions under which zirconia bearings can be used?

2024-07-02

Zirconia ceramic bearings are high-performance ceramic bearings manufactured from zirconia (ZrO2) as the main raw material, which have various significant advantages:

1. Excellent mechanical performance:

High hardness and wear resistance: Zirconia ceramics have a very high hardness and can effectively resist wear, especially suitable for situations with high speed, high precision, and strict wear requirements.

High bending strength and fracture toughness: Zirconia ceramics can achieve high bending strength and fracture toughness after special treatment, and can maintain good stability even under heavy loads.

2. Thermal stability and temperature resistance:

Zirconia ceramic bearings can work in high-temperature environments with a small coefficient of thermal expansion, thus maintaining good dimensional stability in environments with large temperature changes. They are suitable for application in high-temperature equipment such as internal combustion engines, aviation engines, etc.

3. Chemical inertness and corrosion resistance:

It has good corrosion resistance to acids, bases, and many other chemicals, making it suitable for applications in harsh environments or the chemical industry.

4. Electrical insulation:

Zirconia ceramics are non-conductive materials that can provide effective electrical insulation when used as bearings, making them particularly suitable for fields such as motors and generators.

5. Low friction coefficient and non lubricated operation:

• With low friction coefficient and self-lubricating performance, it can operate for a long time under the condition of no oil or little oil, reducing the maintenance cost and avoiding the risk of lubricating oil pollution.

Although zirconia ceramic bearings have many advantages, they also have their limitations, such as:

High production cost: Compared to traditional metal bearings, the production process of zirconia ceramic bearings is complex, resulting in relatively high costs.

• Difficulty in processing: Due to the hard and brittle characteristics of ceramic materials, strict machining accuracy requirements are required, and the machining process is relatively difficult.

Poor adaptability to impact loads: Although zirconia ceramics have a certain degree of toughness, they are prone to breakage when subjected to severe impacts, and do not have the same good plasticity and ability to absorb impacts as metal bearings.

In summary, zirconia ceramic bearings have become ideal materials for specific application fields such as precision instruments, aerospace, medical equipment, semiconductor production equipment, etc. due to their unique performance. In situations where extreme conditions need to be endured or where there are extremely high requirements for wear, temperature, and media compatibility, its advantages are more prominent.